Rotary & Die Cutting

Custom Die-Cut Components from Foam, Rubber, Tapes & More

Rotary & Die-Cutting Overview

High-Speed Precision for Scalable Die-Cut Components

Rotary die-cutting offers a fast, efficient, and highly accurate method for producing complex or repeatable parts at volume. At RGH Converting, our rotary presses are equipped with servo-assisted measuring, inline lamination, and waste removal — enabling seamless production of kiss-cut, laminated, or multi-layered components. We can even direct-coat hot melt adhesives inline to improve bond strength or enable pattern coating. Whether you’re manufacturing long adhesive strips or intricate foam seals, rotary die-cutting is ideal for continuous, high-output production with tight tolerances.

Benefits

Why Choose Rotary & Die-Cutting from RGH?

With decades of tooling expertise and one of the UK’s most extensive rotary die libraries, we deliver speed, precision, and design flexibility at scale. Here’s how our rotary capabilities add value:

  • Precision & Consistency at Speed

    Servo-driven machines ensure accurate repeatability — even for high-volume or complex parts.

  • Inline Lamination & Waste Removal

    Bond materials and manage waste in a single pass for faster, cleaner outputs.

  • Kiss-Cut & Multi-Layer Capability

    Create kiss-cut parts on liners or multi-layer laminations — ready to apply or assemble.

  • Direct-Coated Adhesives

    Apply hot melt adhesive patterns inline for stronger bonds and more efficient production.

  • Cost-Effective at Scale

    Rotary tooling delivers excellent ROI for mid to high-volume production runs.

  • Extensive Tool Library

    Chances are we already have the tool for your shape or size — reducing setup time and cost.

We Help You Solve the Problem First — Then Find the Right Solution

Start with your challenge — whether it’s sealing, bonding, insulating or protecting — and we’ll guide you to the right combination of materials and capabilities to solve it, fast.

In-Application Gallery

Rotary & Die-Cutting in Action

Our rotary die-cutting services have helped customers reduce waste, improve production speed, and deliver high-quality, application-ready parts.

Need Precision-Cut Components at Volume?

Whether you’re scaling up production or developing a multi-layer adhesive solution, our rotary die-cutting team is here to help.